Corrosion and surface treatment

When local cells form on an iron surface in neutral, aerated water and corrosion proceeds, which reaction mainly occurs at the cathode?

  1. AFe → Fe²⁺ + 2e⁻
  2. BO₂ + 2H₂O + 4e⁻ → 4OH⁻
  3. C2H⁺ + 2e⁻ → H₂
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Answer: B. O₂ + 2H₂O + 4e⁻ → 4OH⁻

Even on the surface of a single metal, inclusions, grain boundaries, strain and nonuniformities in the environment create regions of lower and higher potential, and with the metal itself acting as the wire, many small cells form. These are local cells. At the lower-potential anodes, iron dissolves as Fe → Fe²⁺ + 2e⁻ (the choice giving this equation is the anode reaction), and at the cathodes that accept these electrons, in neutral water, the main reaction is reduction of dissolved oxygen, O₂ + 2H₂O + 4e⁻ → 4OH⁻. The Fe²⁺ and OH⁻ produced react and are further oxidized into red rust (FeOOH and others). Hydrogen evolution, 2H⁺ + 2e⁻ → H₂, is the main reaction in acidic solutions rich in H⁺; in neutral water, H⁺ is scarce at about 10⁻⁷ mol/L, so it does not play the main role.

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More Corrosion and surface treatment questions

  1. When the concentration of dissolved oxygen varies from place to place on steel in water, a differential aeration cell forms. Where does corrosion tend to concentrate?
  2. A zinc sacrificial anode is attached to a steel structure in seawater. Treating it as a cell under standard conditions with standard electrode potentials of −0.44 V for Fe²⁺/Fe and −0.76 V for Zn²⁺/Zn, which correctly gives the emf and the metal that dissolves?
  3. Steel and copper are used in electrical contact in seawater. In which case is galvanic damage to the steel likely to be most severe?
  4. What is the main reason stainless steel resists rusting in air and water?
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