Mechanical properties and fracture

A round bar 10 mm in diameter carries a tensile load of 10 kN. Which value is closest to the engineering stress?

  1. AAbout 31.8 MPa
  2. BAbout 127 MPa
  3. CAbout 0.127 MPa
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Answer: B. About 127 MPa

The cross-sectional area is A = πd²/4 = π × (10 mm)²/4 ≈ 78.5 mm², so the engineering stress is σ = F/A = 10000 N / 78.5 mm² ≈ 127 N/mm² = 127 MPa (1 N/mm² = 1 MPa). About 31.8 MPa comes from mistaking the diameter for the radius and taking A = π × (10 mm)² ≈ 314 mm². About 0.127 MPa results from the wrong area conversion 1 mm² = 10⁻³ m²; the correct one is 1 mm² = 10⁻⁶ m². Engineering stress is based on the original cross-sectional area, so it differs from the actual stress after necking begins.

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