Mechanical properties and fracture

When the fracture toughness of plates of the same material but different thickness is measured, what happens to the apparent fracture toughness K_c as the thickness increases?

  1. AIt keeps increasing, since thicker plates have larger plastic zones
  2. BIt is a material constant, so it is the same for any thickness
  3. CIt decreases as constraint grows, approaching the plane-strain value K_IC
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Answer: C. It decreases as constraint grows, approaching the plane-strain value K_IC

In a thin plate, constraint through the thickness is weak (close to plane stress), so the plastic zone at the crack tip spreads widely and absorbs much energy, giving a high apparent fracture toughness K_c. As the plate thickens, deformation through the thickness is constrained and the plate approaches plane strain; the plastic zone shrinks and K_c decreases, leveling off above a certain thickness at a nearly constant minimum, K_IC. This is why K_IC can be treated as a material constant and is used in design as a conservative value. Test standards require a thickness, proportional to (K_IC/yield stress)², large enough for plane strain to hold.

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