Metals and alloys

Which sequence of solidification structures is generally seen in the cross section of an ingot made by pouring molten metal into a mold?

  1. AFrom the outside: columnar grains, chill grains, equiaxed grains
  2. BFrom the outside: equiaxed grains, columnar grains, chill grains
  3. CFrom the outside: chill grains, columnar grains, equiaxed grains
Show answer and explanation

Answer: C. From the outside: chill grains, columnar grains, equiaxed grains

When the melt touches the cold mold wall, the large undercooling nucleates many crystals at once, forming a layer of fine equiaxed chill grains at the surface. Next, grains whose orientation favors growth extend selectively in the direction opposite to heat flow toward the mold wall (inward, as heat flows outward), forming a zone of elongated columnar grains pointing toward the center. In the center the temperature gradient becomes small, and equiaxed grains with no preferred direction grow from crystal fragments drifting in the liquid. The choices that start from columnar or equiaxed grains on the outside rearrange this order. Columnar grains have direction-dependent properties, and impurities tend to collect where columnar grains meet, so castings are sometimes inoculated or stirred to increase the equiaxed zone.

Report an error

Practice this topic Back to topic

More Metals and alloys questions

  1. A titanium alloy has a tensile strength of 950 MPa and a density of 4.43 g/cm³, and a high-strength steel has a tensile strength of 1200 MPa and a density of 7.85 g/cm³. About how many times the specific strength (tensile strength/density) of the steel is that of the titanium alloy?
  2. For annealed copper, the relation between true stress σ and true strain ε in the plastic region is σ = Kεⁿ with K = 530 MPa and n = 0.44. Which value is closest to the true stress at a true strain of 0.10?
  3. Taking the recrystallization temperature as roughly 0.4 times the melting point (in absolute temperature), which of these counts as hot working? Take the melting points as 327 °C for lead, 3422 °C for tungsten and 1538 °C for iron.
  4. Chvorinov's rule gives the solidification time t of a casting in terms of the ratio of its volume V to surface area A as t = B(V/A)² (B is a constant set by the mold and metal). Under the same mold conditions, a cube casting 50 mm on a side solidified in 4.0 minutes. Which value is closest to the solidification time of a cube casting 100 mm on a side?
  5. What does the JIS steel designation “S45C” stand for?