Solidification and cast structures

Which statement about how the shape of the solid–liquid interface and the fineness of the structure change with the temperature gradient G and growth rate V in alloy solidification is correct?

  1. AAs G/V is decreased, the interface changes from dendritic to cellular to planar, and the larger G×V, the coarser the structure
  2. BThe interface shape is set by G×V alone: a large G×V gives a planar interface and a small G×V gives dendrites
  3. CAs G/V is decreased, the interface changes from planar to cellular to columnar dendritic to equiaxed dendritic, and the larger G×V, the finer the structure
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Answer: C. As G/V is decreased, the interface changes from planar to cellular to columnar dendritic to equiaxed dendritic, and the larger G×V, the finer the structure

As the condition for constitutional supercooling shows, the interface shape is set mainly by G/V, and a larger G/V makes a planar interface more stable. Decreasing G/V increases the constitutional supercooling, and the interface changes to cells, then columnar dendrites, and then equiaxed dendrites, where new crystals form in the liquid ahead of the interface. G×V, on the other hand, is the cooling rate (K/s) and sets the size of the structure: the faster the cooling, the less time solute has to diffuse and the finer the cell and dendrite spacings. The option in which a smaller G/V approaches a planar interface has the order reversed, and faster cooling does not give a coarser structure. Saying that the shape is set by G×V alone confuses the roles of the two quantities that set shape and size.

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More Solidification and cast structures questions

  1. When dendrites grow in cubic (FCC or BCC) metals, which statement about the crystal direction in which the trunks and arms grow, and its effect on the columnar grains of a casting, is correct?
  2. Suppose that the secondary dendrite arm spacing λ₂ in an aluminum alloy casting is related to the cooling rate Ṫ by λ₂ = A·Ṫ^(−1/3). In a region cooled at 1.0 K/s, λ₂ = 50 µm. Which is closest to λ₂ in a region cooled at 125 K/s?
  3. Segregation in castings and ingots includes microsegregation, on the scale of the spaces between dendrite arms, and macrosegregation, on the scale of the whole ingot. Which statement about the difference between them is correct?
  4. Suppose Chvorinov's rule t = B(V/A)² holds (t is the solidification time, V the volume, A the surface area and B a constant). Under the same mold conditions, a cube-shaped casting of a certain volume solidified in 10 minutes. Which is closest to the solidification time of a spherical casting of the same volume?
  5. Which is a correct assumption behind the Scheil equation Cs = kC₀(1 − fs)^(k−1) (fs is the fraction solid), which gives the composition of the solid forming during solidification?