What is Constitutional supercooling?
A state in which solute piled up ahead of the solidification front changes the liquidus temperature so that the actual temperature is below it. It causes a planar interface to break down into cells or dendrites.
Japanese name: 組成的過冷
Constitutional supercooling appears in 4 practice questions across 1 topic, including Solidification and cast structures.
Field: Solidification and cast structures
Why the liquid becomes supercooled
When an alloy with k < 1 solidifies, solute rejected at the interface accumulates in the liquid ahead of it, and the balance with diffusion carrying it away creates a layer whose concentration falls off exponentially from the interface. Since the liquidus temperature depends on concentration, it is low at the interface and rises with distance up to the liquidus temperature of the original composition. If the actual temperature gradient G, rising linearly from the interface, is smaller than this gradient of the liquidus temperature, a layer forms ahead of the interface that is still liquid although it is below its liquidus temperature. Because the supercooling arises from the distribution of composition rather than temperature, it is called constitutional supercooling.
The criterion
A planar interface is stable when the gradient of the liquidus temperature at the interface does not exceed the actual temperature gradient, which can be written G/V ≥ ΔT₀/D_L. V is the growth rate, D_L the solute diffusion coefficient in the liquid and ΔT₀ = mC₀(1 − k)/k the freezing range. More solute, k farther from 1, faster growth and a smaller temperature gradient all make constitutional supercooling more likely. In real alloys the right-hand side is very large, so under ordinary casting conditions a planar interface can hardly be maintained and solidification proceeds with cells or dendrites. A more rigorous treatment, which also includes stabilization by interface energy, is the Mullins–Sekerka theory.
Effects on the structure
While the constitutional supercooling is small, bumps on the interface extend only a little, forming cells arranged in a hexagonal pattern; as the supercooling grows, they change into branched columnar dendrites. When it becomes even larger, crystals form and grow in the liquid far ahead of the interface, giving equiaxed dendrites. This is why equiaxed grains form easily in solute-rich alloys and in the centers of castings, where the temperature gradient is small. In single-crystal growth and directionally solidified blades, the temperature gradient is kept large and the growth rate small to maintain the desired interface shape.
FAQ
Can constitutional supercooling occur in a pure metal?
Not without solute. However, if there is a negative temperature gradient, with temperature falling into the liquid, dendrites grow even in pure metals because of thermal undercooling. Crystals growing freely in an undercooled liquid are an example.
Why is constitutional supercooling relevant to the structure of welds?
At the edge of the weld pool the temperature gradient is large and the growth rate small, so the interface is close to planar or cellular, while toward the center the gradient falls and the growth rate rises, giving dendrites. This is why the structure of the weld metal changes from place to place.
Do purer materials solidify more easily with a planar interface?
Yes. The smaller C₀, the narrower the freezing range ΔT₀ and the smaller the G/V needed to keep the interface planar. This is why single crystals of high-purity materials are easier to grow.