What is Eddy-current loss?
The loss due to Joule heating by eddy currents induced in a magnetic material when the flux changes under AC. It is proportional to the square of thickness and frequency and inversely proportional to resistivity.
Japanese name: 渦電流損失
Eddy-current loss appears in 4 practice questions across 2 topics, including Magnetic materials, Electronic, magnetic and optical materials.
Field: Magnetic materials
What makes up core loss
In the cores of transformers and motors used with alternating current, energy is lost as heat each time the material is magnetized back and forth; this is called core loss (iron loss). Core loss is broadly divided into hysteresis loss, which corresponds to the area of the hysteresis loop, and eddy-current loss, from the Joule heating of currents induced in the core by the changing flux. Hysteresis loss per cycle is nearly constant, so hysteresis loss is proportional to frequency, while eddy-current loss is proportional to the square of frequency. As frequency rises, the share of eddy-current loss grows, so in high-frequency applications suppressing eddy currents becomes central to materials selection.
The classical formula for thin sheet
When a sinusoidal flux of frequency f and peak flux density Bm passes through a thin sheet of thickness t and resistivity ρ, the eddy-current loss per unit volume is P = π²t²f²Bm²/(6ρ), where the skin effect can be neglected. For example, a 3% silicon steel sheet with t = 0.35 mm and ρ = 4.8×10⁻⁷ Ω·m at 50 Hz and 1.5 T gives about 0.31 W/kg, taking the density as 7.65 g/cm³. Raising the frequency to 400 Hz in the same sheet makes the loss (400/50)² = 64 times larger. Because the loss is proportional to the square of thickness and inversely proportional to resistivity, making sheets thinner and raising resistivity are the basic countermeasures.
Countermeasures in materials and structure
To reduce eddy currents, the paths for current are cut finely or the resistivity of the material is raised. Electrical steel is made of thin sheets with insulating coatings stacked together, and about 3% silicon is added to iron to raise the resistivity to several times that of pure iron. There are also sheets with silicon raised to 6.5%. At frequencies of kHz and above, amorphous alloy ribbons about 20 to 30 µm thick, dust cores made by compacting insulated powder, and ferrites of extremely high resistivity are used. On the other hand, the Joule heat of eddy currents is put to active use in induction heating and induction cooktops, eddy-current braking, and eddy-current testing to find flaws at metal surfaces.
FAQ
What is the difference between eddy-current loss and hysteresis loss?
Hysteresis loss comes from the irreversibility of domain-wall motion and rotation of magnetization; the value per cycle depends little on frequency, so the loss is proportional to frequency. Eddy-current loss is the Joule heat of induced currents; it is proportional to the square of frequency and depends strongly on sheet thickness and resistivity.
Why is silicon added to electrical steel?
Because silicon greatly raises the electrical resistivity of iron, reducing eddy-current loss. It also lowers magnetocrystalline anisotropy and magnetostriction, helping to raise permeability. Adding too much, however, lowers the saturation flux density and makes the sheet brittle and hard to roll, so it is usually kept to around 3%.
What materials are used as frequency rises?
Electrical steel is common at power frequencies (50/60 Hz), thin electrical steel and amorphous alloys from several hundred Hz to several kHz, and nanocrystalline alloys and ferrites at tens of kHz and above. The higher the frequency, the thinner and more resistive the material must be. The boundaries vary with the application and flux density, however.