What is Soft magnetic material?
A magnetic material with small coercivity and low hysteresis loss, such as electrical steel, ferrites and amorphous alloys, used for transformer and motor cores.
Japanese name: 軟磁性材料
Soft magnetic material appears in 1 practice question across 1 topic, including Electronic, magnetic and optical materials.
Field: Electronic, magnetic and optical materials
Properties required
"Soft" in soft magnetic material does not mean mechanically soft; it means the material magnetizes easily in a weak field and loses its magnetization quickly when the field is removed. The requirements are low coercivity, high permeability, high saturation flux density and low loss in AC use (core loss). The higher the saturation flux density, the smaller the core can be, and the lower the core loss, the higher the efficiency and the less the heating. No material maximizes all of these at once, however, so materials are chosen according to the frequency of use.
Components of core loss, and why sheets are thin
Core loss is divided into hysteresis loss, proportional to the area of the hysteresis loop (and to frequency f), and eddy-current loss, from currents induced in the material by the changing flux. The classical eddy-current loss of a sheet of thickness t is π²t²f²B²/(6ρ), proportional to the square of the thickness and inversely proportional to resistivity ρ. For silicon steel sheet 0.35 mm thick with a resistivity of about 0.48 µΩ·m used at 50 Hz and 1.5 T, this formula gives about 0.3 W/kg; the actual core loss is larger because hysteresis loss and other losses are added. Si is therefore added to raise resistivity, and thin insulated sheets are stacked.
Selection by frequency, and cautions in processing
Large 50/60 Hz transformers use grain-oriented electrical steel, which magnetizes easily in the rolling direction, and motors, which see rotating fields, use non-oriented electrical steel. For switching power supplies from a few kHz to a few MHz, ferrites, nanocrystalline alloys and dust cores are chosen. Soft magnetic materials are sensitive to stress and strain, and punching or bending raises coercivity and increases core loss. Stress-relief annealing is therefore performed after processing, and laminations are not clamped too tightly when stacked.
FAQ
What does "soft" in soft magnetic mean?
It means magnetically "soft": the magnetization direction changes easily in a weak field, and almost no magnetization remains when the field is removed. It has nothing to do with mechanical hardness; hard electrical steel sheet is also a soft magnetic material.
What is the difference between grain-oriented and non-oriented electrical steel?
Grain-oriented steel has the easy <001> magnetization direction of its crystals aligned with the rolling direction (the Goss orientation) and is used in transformers, where the flux direction is fixed. Non-oriented steel has nearly random crystal orientations and is used in motors, where the flux direction rotates.
What is the difference between soft ferrite and hard ferrite?
Soft ferrites are spinel-type oxides of the Mn–Zn or Ni–Zn type with small coercivity, used in high-frequency transformers and inductors. Hard ferrites are hexagonal magnetoplumbite-type oxides containing Ba or Sr with large coercivity, used for permanent magnets.