What is Eutectic reaction?

A reaction in which two solid phases crystallize simultaneously from the liquid on cooling, L → α + β. In a binary system it occurs at a fixed temperature and composition and produces eutectic structures such as lamellae.

Japanese name: 共晶反応

Eutectic reaction appears in 4 practice questions across 2 topics, including Phase diagrams and the lever rule, Materials processing and joining.

Field: Phase diagrams and the lever rule

How it appears on a phase diagram, and typical systems

In a binary system with a eutectic reaction, the point where the liquidus lines descending from both sides meet in a V shape is the eutectic point, and liquid of that composition solidifies all at once at the lowest temperature in the system. The eutectic temperature is lower than the melting point of either component. Typical examples are the Pb–Sn system (183 °C, 61.9 wt% Sn), the Al–Si system (about 577 °C, about 12.6 wt% Si) and the Fe–C system (1147 °C, 4.3 wt% C), whose eutectic structure is called ledeburite. Three phases coexist at the eutectic temperature, and the number of degrees of freedom is zero.

The shapes of eutectic microstructures

In a eutectic reaction, the two solid phases grow side by side while exchanging solute through the liquid, producing fine lamellar or rod-like structures. The faster the solidification rate v, the smaller the lamellar spacing λ, and the relation that λ²v is nearly constant is well known. If one of the phases tends to form crystal facets, the structure becomes irregular; in Al–Si alloys, Si forms coarse plates and makes the alloy brittle. Adding small amounts of Na or Sr changes the Si into fine fibers (modification), raising elongation and toughness.

Distinguishing primary crystals from eutectic structure

In alloys away from the eutectic composition, one solid phase first crystallizes as the primary phase when the liquidus is crossed, and only the liquid remaining when the eutectic temperature is reached becomes eutectic structure. The room-temperature microstructure is therefore "primary phase + eutectic structure", while in terms of phases both consist of the two phases α and β. The fractions of the microconstituents are found with the lever rule just above the eutectic temperature, and the fractions of the phases just below it. In real solidification, segregation can produce a small amount of eutectic in the last regions to solidify, even at compositions that would form no eutectic in equilibrium.

Use in solders and casting alloys

Alloys of eutectic composition solidify at a single temperature with no freezing range, so they have good fluidity and are less prone to cracking and segregation during solidification. Eutectic or near-eutectic compositions are therefore used for solders (such as the Sn–Pb eutectic 63Sn–37Pb and Sn–3.0Ag–0.5Cu, which melts at about 217–220 °C), die-casting Al–Si alloys and cast irons. Because eutectics lower the melting point, the eutectic concept is also essential to designing low-melting alloys and brazing filler metals.

Try it: questions about Eutectic reaction

In the Pb-Sn system, take the eutectic temperature as 183 °C, the eutectic composition as 61.9 wt% Sn, and the compositions of the α and β phases at that temperature as 18.3 wt% Sn and 97.8 wt% Sn. When a 30 wt% Sn alloy is cooled under equilibrium to just below the eutectic temperature, which value is closest to the mass fraction of the microstructure that is eutectic structure?

  1. AAbout 0.27
  2. BAbout 0.73
  3. CAbout 0.15
Show answer and explanation

Answer: A. About 0.27

The eutectic structure is what the liquid (61.9 wt% Sn) remaining just above the eutectic temperature turns into through the eutectic reaction. So apply the lever rule in the α + L region just above the eutectic temperature: W_eutectic = W_L = (30 − 18.3)/(61.9 − 18.3) = 11.7/43.6 ≈ 0.27. About 0.73 is the fraction of the remaining primary α, the mistake of taking the opposite distance. About 0.15 is the fraction of all β phase just below the eutectic temperature, (30 − 18.3)/(97.8 − 18.3). All the β is inside the eutectic structure, but the eutectic structure also contains α, so the two do not match. The key to this kind of problem is distinguishing microconstituents (primary and eutectic) from phases (α and β).

Which equation represents a peritectic reaction? Write it in the direction of cooling.

  1. AL → α + β
  2. Bγ → α + β
  3. CL + α → β
Show answer and explanation

Answer: C. L + α → β

A peritectic reaction is one in which, on cooling, the liquid L reacts with a previously formed solid α to produce a different solid β: L + α → β. The name comes from the new β phase forming around the α grains as if wrapping them. In the Fe-C system δ + L → γ occurs at about 1495 °C, and peritectics are common in the Cu-Zn and Cu-Sn systems. L → α + β is the eutectic reaction, in which two solids form simultaneously from the liquid, and γ → α + β is the eutectoid reaction, in which two solids form from a solid (such as γ → α + Fe₃C in the Fe-C system). In a peritectic reaction, the β product coats the α and hinders diffusion, so in real solidification the reaction does not go to completion and α tends to remain.

FAQ

What is the difference between eutectic and eutectoid reactions?

On cooling, a reaction in which two solid phases form simultaneously from a liquid is eutectic (L → α + β), and one in which two solid phases form simultaneously from one solid phase is eutectoid (γ → α + β). A eutectoid reaction proceeds by diffusion in the solid, so its structure tends to be finer than a eutectic one.

Is the eutectic temperature always lower than the melting points of the components?

Yes. The eutectic point is where the liquidus lines descending from both sides meet, so the eutectic temperature is lower than the melting point of either pure component. For example, the eutectic temperature of Pb (327 °C) and Sn (232 °C) is 183 °C.

Why are alloys of eutectic composition suited to casting?

Their liquidus and solidus temperatures coincide, so they solidify at a single temperature. With no temperature range in which solid and liquid coexist, the melt flows well and is less likely to crack or segregate during solidification.

Eutectic reaction in the explanations

Questions that mention Eutectic reaction (4)

  1. In the Pb-Sn system, take the eutectic temperature as 183 °C, the eutectic composition as 61.9 wt% Sn, and the compositions of the α and β phases at that temperature as 18.3 wt% Sn and 97.8 wt% Sn. When a 30 wt% Sn alloy is cooled under equilibrium to just below the eutectic temperature, which value is closest to the mass fraction of the microstructure that is eutectic structure?
  2. Which equation represents a peritectic reaction? Write it in the direction of cooling.
  3. Which statement about the eutectoid point of the Fe-Fe₃C phase diagram is correct?
  4. To make WC–Co cemented carbide, WC powder is mixed with Co powder, compacted and sintered. Which statement correctly describes this sintering?

Materials Science Calculators

Related terms

Lever rule Eutectoid reaction Pearlite Sintering Gibbs phase rule

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