What is Transformation toughening?
The mechanism in partially stabilized zirconia by which stress at a crack tip transforms tetragonal to monoclinic, and the accompanying volume expansion closes the crack and raises toughness.
Japanese name: 変態強化
Transformation toughening appears in 2 practice questions across 2 topics, including Ceramics and glasses, Biomaterials.
Field: Ceramics and glasses
A phase transformation at the crack tip
Zirconia (ZrO₂) is cubic, tetragonal and monoclinic in order from high temperature, and the tetragonal-to-monoclinic transformation expands its volume by about 4%. In partially stabilized zirconia, metastable tetragonal grains are retained at room temperature by the constraint of their surroundings. As a crack advances, the tensile stress at its tip transforms grains in a band around the crack (the transformation zone) to monoclinic, and their expansion puts the crack faces under compression and resists opening. Because the zone widens as the crack grows, the material shows R-curve behavior, with resistance increasing as the crack extends.
Stabilizers and grain size
To retain the tetragonal phase, stabilizers such as Y₂O₃, MgO or CeO₂ are added. Fine-grained tetragonal polycrystals with about 3 mol% Y₂O₃ (3Y-TZP) have a good balance of strength and toughness and are the most widely used. Mg-PSZ, with MgO added, has tetragonal precipitates dispersed in a cubic matrix. If the grains are too large they transform spontaneously to monoclinic during cooling, and if too small they do not transform even under stress, so in Y-TZP the grain size is kept within a suitable submicrometer range.
Applications and similar mechanisms
Partially stabilized zirconia has a toughness about twice that of alumina and is used for dental crowns, femoral heads of artificial hip joints, knives, grinding balls and parts of optical fiber connectors. Zirconia-toughened alumina (ZTA), with zirconia particles dispersed in alumina, uses the same mechanism. How much monoclinic phase has formed on a fracture surface can be found from the intensity ratios of XRD peaks. TRIP steel, in which retained austenite transforms to martensite during deformation and increases ductility, is similar in that it also makes use of a phase transformation.
FAQ
Does transformation toughening raise strength as well?
Mainly it raises fracture toughness, the resistance to crack growth. In Japanese it is often called by a name meaning transformation strengthening, but strength levels off at the stress that starts the transformation, so it does not rise in step with toughness.
Does transformation toughening occur in fully stabilized zirconia?
No. Fully stabilized zirconia with a large amount of stabilizer is cubic down to room temperature and has no tetragonal phase to transform. Material with about 8 mol% Y₂O₃ is used for its oxide-ion conduction rather than toughness, as the electrolyte of fuel cells and sensors.
What is the fracture toughness of transformation-toughened zirconia?
It varies with composition, microstructure and measurement method, but values of roughly 5–10 MPa·√m are reported for partially stabilized zirconia. This is higher than about 3–5 MPa·√m for alumina, making it one of the tougher ceramics.