What is Critical fiber length?
The length needed for the stress at the middle of a short fiber to reach the fiber's tensile strength through interfacial shear. It is given by lc = σf·d/(2τc); fibers shorter than this pull out.
Japanese name: 臨界繊維長
Critical fiber length appears in 2 practice questions across 2 topics, including Polymers and composites, Composite materials.
Field: Composite materials
Fiber length and reinforcing effect
If a fiber is shorter than lc, its stress never reaches the tensile strength, and the fiber pulls out of the matrix before it breaks, so its strength cannot be fully exploited. If the fiber is much longer than lc, the low-stress end portions make up a small fraction, and reinforcement close to that of continuous fibers is obtained. As a rough guide, fibers more than about fifteen times lc are regarded as close to continuous. The stronger the interfacial adhesion, the larger τc and the shorter lc, and the thinner the fiber, the shorter lc.
Significance in real materials
In injection-molded short-fiber-reinforced plastics, fibers break and shorten during compounding and molding, and when the average fiber length approaches lc, the reinforcing effect drops sharply. Long-fiber pellets that keep fibers long and adjustments to molding conditions are therefore used. Pull-out also absorbs energy during fracture, so a certain amount of pull-out can help toughness. In ceramic matrix composites, the interface is made weak to deliberately induce pull-out, preventing sudden fracture and raising toughness.
FAQ
Does strengthening the interface shorten the critical fiber length?
Yes. lc is inversely proportional to the interfacial shear strength τc, so strengthening adhesion with a coupling agent or similar shortens it, letting even short fibers use their strength.
What changes if the fibers are made thinner?
lc is proportional to the fiber diameter d, so thinner fibers have shorter critical lengths. For fibers of the same length, thinner ones have a larger ratio of length to lc, improving reinforcing efficiency.
Can the critical fiber length be ignored for continuous fibers?
Even with continuous fibers, when a single fiber breaks somewhere along its length, a length of about lc/2 on each side of the break, about lc in total, is needed for the stress to recover. This length also bears on how a fiber break affects neighboring fibers and on how strength scatter is treated.