What is CFRP (carbon-fiber-reinforced plastic)?
A composite of carbon fibers bound with epoxy or another resin. With low density and high modulus and strength, it excels in specific stiffness and is used in aircraft, automobiles and sporting goods.
Japanese name: CFRP(炭素繊維強化プラスチック)
CFRP (carbon-fiber-reinforced plastic) appears in 6 practice questions across 3 topics, including Materials selection and design, Composite materials, Polymers and composites.
Field: Composite materials
Constitution and characteristics
CFRP is a composite of carbon fibers about 5–7 µm in diameter bound with a thermosetting resin such as epoxy or with a thermoplastic. Carbon fiber has a low density of about 1.8 g/cm³ and a Young's modulus of about 230 GPa for standard grades and several hundred GPa for high-modulus grades. In the fiber direction of unidirectional material, its specific stiffness (Young's modulus/density) is more than three times that of steel or aluminum alloys, and it also resists fatigue well, so it is used for the wings and fuselages of aircraft where weight must be saved, automobiles, wind turbine blades, fishing rods, golf clubs and more.
Anisotropy and laminate design
Unidirectional material is strong and stiff along the fibers, but perpendicular to the fibers and in in-plane shear it shows only low values close to those of the resin. Real parts are therefore made as laminates stacking plies of different orientations, such as 0°, ±45° and 90°, placing fibers to match the directions of load. When similar in-plane properties are wanted in every direction, a quasi-isotropic layup is used. The through-thickness direction is supported by the resin alone, so interlaminar strength is low and impact readily causes internal delamination, which requires attention.
FAQ
Is CFRP stronger than steel?
In specific strength and specific stiffness, the tensile strength and Young's modulus in the fiber direction divided by density, it far exceeds steel. But its strength perpendicular to the fibers and through the thickness is low, so it is not stronger than steel in every direction.
How are CFRP and GFRP chosen between?
CFRP is generally used for parts where lightness and stiffness are critical and a high price is acceptable, and GFRP for parts where cost must be kept down or where electrical insulation or transparency to radio waves is required.
Does CFRP rust?
CFRP itself does not rust as metals do, but the resin can degrade from moisture absorption and ultraviolet light. It can also promote galvanic corrosion of metals it contacts, so joints with dissimilar materials need countermeasures.