What is Material index (performance index)?

The combination of material properties to be maximized in materials selection: E/ρ for a stiffness-limited tie, √E/ρ for a beam, ∛E/ρ for a plate, and σf/ρ for a strength-limited tie.

Japanese name: 材料選択の性能指数

Material index (performance index) appears in 6 practice questions across 1 topic, including Materials selection and design.

Field: Materials selection and design

Deriving a performance index

A performance index emerges when the free variables (such as section dimensions) are eliminated, using the constraints (specified stiffness or strength), from the equation expressing the objective (such as mass). For a tie of specified stiffness, the extension condition fixes the cross-sectional area as A ∝ 1/E, and the mass is m = ρAL ∝ ρ/E. So the larger E/ρ, the lighter the tie can be made. In this way, performance separates into the product of three parts, the functional requirements such as load and length, a factor for the shape of the cross section, and the material properties, and the material part alone is the performance index. Even after the shape and dimensions are optimized, the ranking of materials is determined by this index.

Differences by loading mode

For a beam of square section whose dimensions can be varied freely, bending stiffness is proportional to the fourth power of the dimension, so mass is proportional to ρ/√E and the performance index is √E/ρ. For a plate of fixed width whose thickness alone can be varied, stiffness is proportional to the cube of the thickness, giving ∛E/ρ. When strength is the constraint, the indices become σf/ρ for a tie, ∛(σf²)/ρ for a beam and √σf/ρ for a plate. The deeper the root in the index, the relatively greater the influence of density, so low-density materials such as wood, magnesium alloys, CFRP and foams are favored for beams and plates in bending.

Extension to cost and environmental impact

When the objective is material cost instead of mass, density multiplied by the price per kg Cm, ρCm, is used, and for a stiffness-limited tie, E/(ρCm) is maximized. When the objective is the energy or CO₂ emissions of production, the per-kg value is multiplied in the same way. In thermal design, indices combining thermal conductivity and thermal diffusivity are used. Note, however, that performance indices are derived on assumptions such as keeping the shape geometrically similar, so they may not be directly comparable when the cross-sectional shape differs greatly between materials or when there is a lower limit on dimensions.

Try it: questions about Material index (performance index)

A tie (tension member) of fixed length L must carry a tensile load F without yielding, and its cross-sectional area may be chosen freely. To make it as light as possible, which performance index should be maximized, with σf the yield strength and ρ the density of the material?

  1. Aσf/ρ
  2. BE/ρ
  3. C∛(σf²)/ρ
Show answer and explanation

Answer: A. σf/ρ

The condition for not yielding is F/A ≤ σf, so the required area is A = F/σf. The mass of the tie is m = ρAL = FL(ρ/σf), and since F and L are fixed, minimizing mass means choosing the material with the largest σf/ρ (specific strength). E/ρ (specific modulus) is the index to maximize for a tie whose constraint is not strength but the amount of extension, that is, stiffness. ∛(σf²)/ρ is the index for a beam in bending whose cross-section size is varied to avoid yielding; it comes from the bending stress varying inversely with the cube of the section dimension. The key point is that even for “light and strong,” the index changes with how the load is applied.

A beam of square cross section with fixed length and bending stiffness is to be made as light as possible by freely varying the size of the cross section. Which performance index should be maximized, with E the Young's modulus and ρ the density?

  1. AE/ρ
  2. B√E/ρ
  3. C∛E/ρ
Show answer and explanation

Answer: B. √E/ρ

The deflection of a beam is inversely proportional to the flexural rigidity EI, and the second moment of area of a square section of side b is I = b⁴/12. To meet the specified stiffness, Eb⁴ must be constant, so b² ∝ 1/√E. The mass of the beam is m = ρb²L ∝ ρ/√E, so minimizing mass means choosing the material with the largest √E/ρ. E/ρ is the index for a tie limited by stiffness, used when the cross-sectional area enters directly. ∛E/ρ is for the bending stiffness of a plate (panel) of fixed width whose thickness alone is varied, coming from the stiffness being proportional to the cube of the thickness. In bending, stiffness increases rapidly as the section grows, so low-density materials are favored, which is why wood and CFRP are strong performers as beams.

FAQ

If the specific stiffness E/ρ is the same, is the performance as a beam also the same?

No. The performance index for a beam is √E/ρ, so even with the same E/ρ, the lower-density material is better as a beam. Steel and aluminum alloys have almost the same E/ρ, but as beams the aluminum alloy is lighter.

Does a performance index have units?

Yes. For example, the unit of √E/ρ is something like √GPa/(Mg/m³). Indices with the same units can be compared in magnitude, but the value of an index itself has no particular physical meaning.

What if there are two or more constraints?

Calculate the required dimensions and mass for each constraint, and for each material compare using the larger mass (the more restrictive constraint). Which constraint is active varies from material to material.

Material index (performance index) in the explanations

Questions that mention Material index (performance index) (6)

  1. A tie (tension member) of fixed length L must carry a tensile load F without yielding, and its cross-sectional area may be chosen freely. To make it as light as possible, which performance index should be maximized, with σf the yield strength and ρ the density of the material?
  2. A beam of square cross section with fixed length and bending stiffness is to be made as light as possible by freely varying the size of the cross section. Which performance index should be maximized, with E the Young's modulus and ρ the density?
  3. On a log–log materials selection chart (Ashby chart) with Young's modulus E on the vertical axis and density ρ on the horizontal axis, what is the slope of the guideline along which the performance index for a light, stiff beam, √E/ρ, is constant?
  4. In Ashby's method of materials selection, the design requirements are organized into function, constraints, objective and free variables. In selecting the material for a bicycle frame, which of these is the objective?
  5. A tie of fixed length and tensile stiffness is made of steel (E = 210 GPa, ρ = 7.8 g/cm³, price per kg taken as 1) and of quasi-isotropic CFRP laminate (E = 70 GPa, ρ = 1.6 g/cm³, price per kg 20 times that of steel). If the cross-sectional area can be varied freely, about how many times the material cost of the steel tie is that of the CFRP tie?
  6. For a component used at a stress equal to its yield stress σy, the largest crack size that still lets it yield before brittle fracture can be estimated as a = (1/π)(K_IC/σy)² (geometry factor Y = 1). For a steel with σy = 800 MPa and K_IC = 120 MPa·√m, which value is closest to this critical crack length?

Related terms

Young's modulus CFRP (carbon-fiber-reinforced plastic) Ashby chart (materials selection chart) Yield before fracture Life cycle assessment Pareto optimality Specific stiffness Tramp elements

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