What is Material index (performance index)?
The combination of material properties to be maximized in materials selection: E/ρ for a stiffness-limited tie, √E/ρ for a beam, ∛E/ρ for a plate, and σf/ρ for a strength-limited tie.
Japanese name: 材料選択の性能指数
Material index (performance index) appears in 6 practice questions across 1 topic, including Materials selection and design.
Field: Materials selection and design
Deriving a performance index
A performance index emerges when the free variables (such as section dimensions) are eliminated, using the constraints (specified stiffness or strength), from the equation expressing the objective (such as mass). For a tie of specified stiffness, the extension condition fixes the cross-sectional area as A ∝ 1/E, and the mass is m = ρAL ∝ ρ/E. So the larger E/ρ, the lighter the tie can be made. In this way, performance separates into the product of three parts, the functional requirements such as load and length, a factor for the shape of the cross section, and the material properties, and the material part alone is the performance index. Even after the shape and dimensions are optimized, the ranking of materials is determined by this index.
Differences by loading mode
For a beam of square section whose dimensions can be varied freely, bending stiffness is proportional to the fourth power of the dimension, so mass is proportional to ρ/√E and the performance index is √E/ρ. For a plate of fixed width whose thickness alone can be varied, stiffness is proportional to the cube of the thickness, giving ∛E/ρ. When strength is the constraint, the indices become σf/ρ for a tie, ∛(σf²)/ρ for a beam and √σf/ρ for a plate. The deeper the root in the index, the relatively greater the influence of density, so low-density materials such as wood, magnesium alloys, CFRP and foams are favored for beams and plates in bending.
Extension to cost and environmental impact
When the objective is material cost instead of mass, density multiplied by the price per kg Cm, ρCm, is used, and for a stiffness-limited tie, E/(ρCm) is maximized. When the objective is the energy or CO₂ emissions of production, the per-kg value is multiplied in the same way. In thermal design, indices combining thermal conductivity and thermal diffusivity are used. Note, however, that performance indices are derived on assumptions such as keeping the shape geometrically similar, so they may not be directly comparable when the cross-sectional shape differs greatly between materials or when there is a lower limit on dimensions.
FAQ
If the specific stiffness E/ρ is the same, is the performance as a beam also the same?
No. The performance index for a beam is √E/ρ, so even with the same E/ρ, the lower-density material is better as a beam. Steel and aluminum alloys have almost the same E/ρ, but as beams the aluminum alloy is lighter.
Does a performance index have units?
Yes. For example, the unit of √E/ρ is something like √GPa/(Mg/m³). Indices with the same units can be compared in magnitude, but the value of an index itself has no particular physical meaning.
What if there are two or more constraints?
Calculate the required dimensions and mass for each constraint, and for each material compare using the larger mass (the more restrictive constraint). Which constraint is active varies from material to material.