What is Sacrificial anode?
An anode of zinc, aluminum alloy, magnesium or another metal more active than the metal to be protected, connected electrically so that it dissolves first and protects the metal as the cathode.
Japanese name: 犠牲陽極
Sacrificial anode appears in 1 practice question across 1 topic, including Corrosion and surface treatment.
Field: Corrosion and surface treatment
Galvanic anode systems and impressed current systems
Cathodic protection comes in 2 forms: the galvanic (sacrificial) anode system, which connects a metal more active than the one to be protected and uses the current produced as it dissolves, and the impressed current system, which drives current from a DC power supply. Sacrificial anodes need no power source or wiring management, are simple to install, and carry little risk of sending stray currents into other structures. On the other hand, the voltage they provide is small, so the current tends to be insufficient in high-resistance soil or fresh water, and impressed current systems are chosen for large structures and high-resistance environments.
Choosing the anode material
In seawater, anodes of zinc and of aluminum alloys containing In and Zn are mainly used. Pure aluminum forms a passive film and stops dissolving readily, so elements such as In are added to hinder film formation and let it dissolve steadily. Magnesium has the most active potential and provides a large driving voltage, so it is used for pipelines in high-resistance soil and for freshwater equipment. In seawater, however, too much current flows, it is consumed quickly and can overprotect the steel, so it is seldom used there. Anodes are chosen by potential, charge available per unit mass and price.
Estimating anode life
The charge an anode can deliver is set by Faraday's law; the theoretical values are about 820 Ah/kg for zinc, about 2980 Ah/kg for aluminum and about 2200 Ah/kg for magnesium. In practice, part of the anode is lost to self-corrosion without contributing to protection, so the usable charge is less than theoretical; for magnesium in particular it is said to be about half. For example, supplying 1 A of protection current for 1 year requires 8760 Ah, so even on the theoretical value about 11 kg of zinc is needed. In design, the number of anodes and their replacement interval are determined from the required current, the number of years and the usable fraction of the anode.
FAQ
Do sacrificial anodes and zinc galvanizing work on the same principle?
Yes. Galvanizing can be thought of as a layer of sacrificial anode over the whole steel surface; even if a scratch exposes the steel, the surrounding zinc dissolves first and protects it.
How long do sacrificial anodes last?
It depends on the current needed for protection and the mass of the anodes, and designs range from a few years to several decades. On ship hulls, it is common to inspect wear and replace the anodes each time the ship is drydocked.
Why must sacrificial anodes not be painted?
Because an anode produces current by dissolving itself, and covering its surface with paint stops the current and destroys its protective action. When a hull is repainted, the anodes are left unpainted.