What is SEM (scanning electron microscope)?
A microscope that scans a finely focused electron beam across a specimen surface and detects the secondary and backscattered electrons emitted, to observe surface shape and differences in composition.
Japanese name: SEM(走査電子顕微鏡)
SEM (scanning electron microscope) appears in 4 practice questions across 2 topics, including Materials characterization (SEM, TEM, XRD, XPS), Fracture mechanics and fatigue.
Field: Materials characterization (SEM, TEM, XRD, XPS)
How the image is formed
In an SEM, an electron beam accelerated to a few kV to about 30 kV is focused down to a few nanometers and scanned across the specimen surface. Displaying the amount of secondary or backscattered electrons emitted from each point as brightness, synchronized with the scan, forms the image. Compared with an optical microscope, the SEM has higher resolution (a few nanometers) and a much greater depth of focus, so rough fracture surfaces and powders can be observed in three-dimensional-looking images that are in focus throughout. Specimens must be conductive; insulators are coated with a thin film of metal or carbon or observed at low accelerating voltage.
Elemental analysis and crystal orientation
When the electron beam strikes the specimen, characteristic X-rays with energies specific to each element are also emitted. Analyzing them by EDS or WDS gives elemental distributions as points, lines or maps. Note that characteristic X-rays come from a region of about 1 µm over which electrons spread, so the spatial resolution of elemental analysis is considerably worse than that of the image. In EBSD, the specimen is tilted steeply and the diffraction patterns of backscattered electrons are analyzed to map the orientation of each grain, the character of grain boundaries and the distribution of phases, useful for evaluating texture and recrystallization.
Use in failure analysis
In failure analysis, fracture surfaces are examined to distinguish dimples of ductile fracture, striations of fatigue, cleavage facets of brittle fracture and so on, and to infer the cause of failure. For cross sections, a section is exposed by polishing, ion milling or FIB to examine voids in interconnects, intermetallic compounds in solder joints, film delamination and the like. For foreign particles, EDS confirms the elements present and helps identify their source. Conditions such as accelerating voltage and beam current are chosen with attention to charging, specimen damage and contamination (carbon deposition) by the electron beam.
FAQ
What is the difference between SEM and TEM?
SEM observes surface shape and composition with electrons emitted from the surface, and the specimen may be thick. TEM observes the internal crystal structure and defects at the atomic level with electrons transmitted through a thin lamella.
How are insulators observed in an SEM?
Coat them with a few nanometers of gold, platinum or carbon to make them conductive, or use a low accelerating voltage that reduces charging, or a low-vacuum mode that admits gas into the specimen chamber.
What is the resolution of an SEM?
Instruments with field-emission electron guns reach around 1 nm, but it varies with the specimen, accelerating voltage and detector. The resolution of elemental analysis by EDS is considerably coarser and can be about 1 µm.