What is Creep?

Deformation that progresses over time under a constant load. It becomes significant above roughly 0.4 times the melting point (in absolute temperature) and passes through primary, secondary (steady-state) and tertiary stages before rupture.

Japanese name: クリープ

Creep appears in 13 practice questions across 4 topics, including High-temperature materials and creep, Polymers and composites, Mechanical properties and fracture.

Field: Mechanical properties and fracture

Three stages, and the quantities used in design

A strain–time curve under constant load passes through primary creep, in which the strain rate gradually falls; secondary (steady-state) creep, in which work hardening and recovery balance and the strain rate is nearly constant; and tertiary creep, in which void formation or necking accelerates the rate, ending in rupture. In design, the minimum strain rate, the steady-state creep rate, and the time to rupture (the creep rupture time) are important. The empirical Monkman–Grant relation, in which the product of the two is nearly constant, is also used to estimate life.

Dependence on stress and temperature

The steady-state creep rate is often expressed in the form ε̇ = Aσⁿexp(−Q/RT). In dislocation creep, by dislocation climb and glide, the stress exponent n is about 3 to 8; at low stress and high temperature, diffusion creep (n ≈ 1), in which grains elongate by atomic diffusion, dominates. Diffusion creep includes Nabarro–Herring creep, with diffusion through the grains, and Coble creep, with diffusion along grain boundaries, whose rates are inversely proportional to the square or cube of the grain size. The activation energy Q is often close to that for self-diffusion.

Not only a high-temperature phenomenon

Creep becomes significant at roughly 0.3 to 0.5 times the melting point (in kelvin), so in low-melting materials it occurs even at room temperature. For tin-based solders with melting points of about 490 K, room temperature is about 0.6 of the melting point, and creep of solder joints is a major reliability issue. Polymers, lead and ice also creep near room temperature. Moreover, fine grains that raise strength at room temperature speed up diffusion creep and grain boundary sliding at high temperature. This is why jet engine turbine blades use single crystals with no grain boundaries.

Accelerated tests and life estimation

Service lives of real equipment reach tens or hundreds of thousands of hours, so long-term lives are estimated from short tests at higher temperatures or stresses. A typical tool is the Larson–Miller parameter P = T(C + log t_r), where T is absolute temperature, t_r is the rupture time (h), and C of about 20 is commonly used for steels. For example, with C = 20, a condition equivalent to 1000 hours at 600 °C corresponds to about 57 hours at 650 °C. Note, however, that extrapolation errors grow for materials whose microstructure changes over long times.

Try it: questions about Creep

Take about 0.4 times the melting point (in absolute temperature) as the rough temperature above which creep can no longer be ignored. For aluminum (melting point 660 °C), which value is closest to this temperature?

  1. AAbout 100 °C
  2. BAbout 264 °C
  3. CAbout 373 °C
Show answer and explanation

Answer: A. About 100 °C

This rule of thumb works in absolute temperature, so with Tm = 660 + 273 = 933 K, 0.4Tm ≈ 373 K, about 100 °C. About 264 °C is the mistake of computing 0.4 × 660 in °C, and about 373 °C mistakes 373 K for °C. This ratio (the homologous temperature) varies between materials, roughly 0.3–0.5, but for aluminum alloys creep and loss of strength must be considered from about 100 °C upward, and low-melting solders creep even at room temperature. Creep proceeds through three stages, primary, secondary (steady-state) and tertiary, before rupture, and the steady-state creep rate is the key quantity in design.

Which statement about the three stages of a creep curve (strain versus time) measured at constant load and temperature is correct?

  1. AIn transient (primary) creep the strain rate increases with time, reaches its constant maximum value in steady-state (secondary) creep, and then keeps decreasing throughout accelerating (tertiary) creep
  2. BIn transient creep the strain rate gradually decreases, in steady-state creep work hardening and recovery balance so the rate is nearly constant, and in accelerating creep the rate rises until rupture
  3. CIn the steady-state (secondary) stage, work hardening and recovery balance so that dislocation motion stops completely, and from the end of transient creep until accelerating creep begins the strain does not increase at all
Show answer and explanation

Answer: B. In transient creep the strain rate gradually decreases, in steady-state creep work hardening and recovery balance so the rate is nearly constant, and in accelerating creep the rate rises until rupture

After the instantaneous strain on loading, in transient creep work hardening from multiplying and tangling dislocations outweighs recovery, and the strain rate gradually falls. In steady-state creep, work hardening and recovery by processes such as dislocation climb balance, so the strain rate is at its minimum and nearly constant. This stage occupies most of the life, so design uses the steady-state (minimum) creep rate. In accelerating creep, the nucleation and coalescence of voids on grain boundaries, the loss of cross section by necking and microstructural degradation raise the strain rate until rupture. The description with the rate trends reversed confuses the order of the stages. Steady state means the strain rate is constant, not that the strain stops.

FAQ

What is the difference between creep and stress relaxation?

Creep is the continued increase of strain under a constant load (stress), while stress relaxation is the gradual drop in stress while the strain is held constant. The loss of clamping force in a bolt at high temperature over time is an example of stress relaxation.

What is the steady-state creep rate?

It is the strain rate in the secondary stage of the creep curve, where the rate is nearly constant, also called the minimum creep rate. In design it is the basis for estimating strain over the service life and predicting rupture time.

Does creep occur at room temperature?

Yes. The guideline is the ratio to the melting point in kelvin, so for materials with low melting points or glass transition temperatures, such as solders, lead, polymers and ice, creep must be considered even at room temperature.

Creep in the explanations

Questions that mention Creep (13)

  1. Take about 0.4 times the melting point (in absolute temperature) as the rough temperature above which creep can no longer be ignored. For aluminum (melting point 660 °C), which value is closest to this temperature?
  2. Which statement about the three stages of a creep curve (strain versus time) measured at constant load and temperature is correct?
  3. The steady-state creep rate of a heat-resistant alloy follows the power law ε̇ = Aσⁿexp(−Q/RT) with a stress exponent of n = 5. If the stress is raised by 20% at the same temperature, by roughly what factor does the steady-state creep rate increase?
  4. An alloy has a steady-state creep rate that follows ε̇ = Aσⁿexp(−Q/RT) with an activation energy of Q = 300 kJ/mol. If the temperature is raised from 1000 K to 1050 K at the same stress, by roughly what factor does the steady-state creep rate increase? Take R = 8.314 J/(mol·K).
  5. A fine-grained polycrystalline metal was creep tested at a low stress at about 0.5 times its melting point (in absolute temperature). The steady-state creep rate was nearly proportional to stress (stress exponent n ≈ 1) and nearly inversely proportional to the cube of the grain size. Which creep mechanism is most likely to be operating?
  6. A heat-resistant alloy ruptured by creep in 1000 h at 1000 K under a certain stress. Assuming the Larson–Miller parameter P = T(C + log₁₀t_r) (T is the absolute temperature, t_r is the rupture time in h, and C = 20) is constant at the same stress, which temperature is closest to that giving a rupture life of 10⁵ h at the same stress?
  7. Which statement about mechanical models of viscoelasticity is correct?
  8. A constant strain is applied to a polymer that can be represented by the Maxwell model, and the initial stress is 5.0 MPa. If the relaxation time is 50 s, which value is closest to the stress after 100 s?
  9. Which correctly describes the idea of time–temperature superposition in polymer viscoelasticity?
  10. Hot isostatic pressing (HIP) is used to eliminate closed pores remaining inside powder-metallurgy parts and castings. Which describes the method correctly?
  11. Why are directionally solidified columnar-grained or single-crystal nickel-based superalloys used for jet engine turbine blades?
  12. What is the main purpose of adding a few percent of heavy elements such as rhenium (Re) to single-crystal nickel-based superalloys?
  13. A heat flux of 1.0 MW/m² passes uniformly through the thickness of the top coat of a thermal barrier coating (thickness 250 µm, thermal conductivity 1.2 W/(m·K)). Treating it as steady one-dimensional heat conduction, which is closest to the temperature difference between the two faces of the top coat?

Related terms

Dislocation Nickel-based superalloy Power-law creep Diffusion creep Viscoelasticity Work hardening Recovery Larson–Miller parameter Hot isostatic pressing Sintering

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